GMP Standard Ampoules Impurity Inspection Machine

• Customization: Available
• Certification: CE, GMP, GMP
• Condition: New
• Voltage: 380V
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Warranty: 1 Year
• Transport Package: Wooden Case
• Specification: 2600*1300*1800mm
• Trademark: URBAN
• Origin: China/Zhejiang
• Production Capacity: 100 Set/Sets Per Year

Product Description

Semi automatic pharmaceutical ampoule vial penicillin bottle light inspection machine

Machine Introduction:
Double location DNDJ - 500 semi-automatic inspection machine, technology research and development of new and in mainland China with independent intellectual property rights of patent products (patent no. : ZL 2012 2 0281808.8), the product is of structure of single double location, with 7.5 ml Schering bottles powder injection as the reference standard, examine the rate of 110 bottles/minute for each station, the apparent velocity of single double location for 220 bottles/minute, can produce according to customer demand for two or three sets of parallel, in order to achieve more than 600 bottles/min and production.

Products comply with GMP in China, the United States issued the FDA, the European Union, EDQM PMDA, UK MHRA, Japan, Australia, TGA, MFDS in South Korea, South Africa MCC bottle specification requirements related to the advantages of the outer wall, mainly suitable for pharmaceutical, chemical, food, health care products, cosmetics and other industries within the range of 1-50 ml Schering bottles booster injection, Schering bottles of water, eye drops, oral liquid bottles and cassette and ampoule bottle preparation manual visual inspection of the products.

Preparation bottle through into the bottle orderly device is arranged on the transmission shaft, then through a dark room test and rotates forward, in the concentrated light screen, in turn, through, under this screen to produce effect, make the impurity particles produce a strong contrast, from the opportunity is very easy to be recognized, preparation of all kinds of bottle visible foreign matter (for example: point, large, glass crumbs, hair, fibers, metal wire, cloudy, smoke particles in the column, etc.), the load, plastic, aluminum cap (ampoule bottle of coke, carbide) and bottle crack fully reflected by the mirror and spin, a reviewer can accurately detect various defects of the products.

This machine automatically completes the preparation bottle to enter the bottle upright, tilt 17 degrees and rotate through the manual inspection area, and then vertically and in a straight line to deliver qualified products to the next work step labeling machine or manual collection table, defective products are manually inspected and manually removed into the defective product collection box. The whole machine has compact structure and small floor area. Compared with traditional manual inspection, it can reduce the labor quantity by half and labor intensity by 95%. According to the different layout and production process of the customer's production workshop, online inspection production can be carried out with the front cover rolling machine or the outer wall cleaning machine and the connection line with the back end labeling machine, or offline inspection production can be carried out separately.


4. Position instructions:

1. The production line of this workshop is equipped with a DNDJ-500 dual-position lamp inspection machine, which takes 7.5ml bottles as the standard, with a single inspection speed of 150-200 bottles per minute.

2. Working process description: Schering bottles from rolling machine out of the bottle conveyor mesh belt conveyor to semiautomatic bottle inspection machine into the rotary buffer - into the bottle of orbit - artificial light inspection area (with bottle feeding device and orderly arranged on the transmission shaft, in the curtain of light entering the observation area concentrated light in turn, make the defective product with a strong contrast compared with qualified products, which are very easy to be identified, when a reviewer confirmed as defect bottles, just take out the defective product and greatly improve the work efficiency, reduce labor intensity) to products out of the bottle of orbit, bottle labeling machine into the buffer turntable, All the above working links are designed and manufactured by the quotation party, and the construction and technology transfer are turnkey projects.

5. Technical standards:
1),Preparation specifications and characteristics

No.	Describe	Specifications and requirements
1	Use object	The equipment is suitable for semi-automatic lamp inspection of 2-50ml bottle powder injection products.

2),Production specification and capacity

No.	Describe	Specifications and requirements
1	production specification	The semi-automatic lamp inspection equipment can meet the requirements of light inspection of 7.5ml, 10ml, 15ml, 20ml and 30ml bottles
2	Linkage production stability capacity	Detection ability: according to the characteristics of 7.5ml bottle, the light source and speed of the equipment should meet the requirement that the single-side detection speed of a normal lamp inspector should not be less than100 bottles/minute, and the detection speed of each double-station lamp detector should not be less than 200-230 bottles/minute. It can run 24 hours continuously every day. The selected motor and other accessories can run continuously for 20000 hours without failure.

3),Technical description

No.	Describe	Specifications and requirements
1	Configuration	The workshop has two powder needle production lines, each line is equipped with two double working position light inspection machines, two double working position light inspection machines are configured in the two lines.
2	Main structure and performance	1) the lamp inspection machine can be used for continuous or intermittent transmission mode for lamp inspection. 2) intermittent mode: 7 bottles per batch (the number and duration of batch bottles can be set by personnel with relevant permissions in the executive screen of the touch screen), and the continuous conveying speed can also be adjusted (the upper limit of the continuous conveying speed can be set by personnel with relevant permissions in the executive screen of the touch screen). 3) the Angle of the bottle to be inspected for lamp inspection is about 17 degrees. 4) the products to be inspected by the lamp are transported by continuous rotation, and the rotation speed can be adjusted stepless, so that the lamp inspector can observe every part of the products to be inspected. 5) there is a concave magnifying mirror or plane mirror in front of the product to be inspected in the lamp inspection area. During lamp inspection, the aluminum cap, bottle shoulder and the upper surface of the medicine shall be reflected and observed. 6) equipped with foot brake function, for questionable products to be inspected or unqualified products to be inspected, after parking through frequency conversion speed of rotation, repeatedly rotating check and accurate elimination.
3	Bottle filling buffer tray	The bottle before the lamp inspection can ensure the bottle transmission is stable and smooth, no collision and drop, there is enough buffer space in the bottle entering area, and can ensure the bottle is transmitted upright, the bottle will not be inverted during the process of entering the lamp inspection machine.
4	orbital	The side plate of the track (in the direction of the operating surface) can be easily disassembled. Easy to clean, no shedding, no adhesion, and can be adjusted according to the operating speed of equipment inspection. The design of transmission belt should take the safety of employees into consideration.
5	Bottle in and out mode	Online, direct in, direct out layout (for details, please refer to the layout of the light inspection line)
6	Transfer out of the bottle	In the process of transmission, there is no stuck bottle, bottle and broken bottle phenomenon, overload protection, track can be easily adjusted or replaced.
7	motor	Smooth operation, low noise, good sealing, easy to clean, good heat dissipation.
8	Mold changing	Easy to remove, easy to clean, modular design, quick replacement and installation, can prevent parts from falling off, avoid thread connection, mold requirements: mold replacement should be minimal, easy and quick replacement of mold.
9	Electrical control	Easy to operate, reliable grounding, any potential dangerous parts clearly marked.
10	Safety requirements	All electrical parts are designed to meet current national safety standards.
11	anti-separation	The equipment is designed to prevent parts from falling off, and the surface fasteners are made of stainless steel.
12	Part code	Code and mark the main parts, wearing parts, specification parts, etc., in a way that is not easy to fall off, but also ensures the surface is clean and smooth.

4),Equipment material

1

material

Subject material 304 stainless steel, other parts should be which can effectively prevent the deformation and corrosion, equipment surface and the operating areas with no sharp corners, edges without burr, juncture place no leakage cracks and dead Angle, easy to clean and to ensure the safety of operation in the test function should be in the form of black paint processing, examine the area background not reflective, ensure that examine the effect.

5),Manufacturing and surface treatment

No.	Describe	Specifications and requirements
1	Surface roughness	After machining, when the surface roughness of the equipment is less than 0.8 micron, no sanitary dead Angle will appear.
2	Welding process	The whole machine adopts automatic welding technology. The pipeline is made by automatic welding process of single side welding and double side forming without filler. Full welding is used for welding.
3	welding process	After welding, the internal and external surfaces were passivated and polished≤0.8μm

6),Working environment and common system

No.	Describe	Specifications and requirements
1	power	2P+PE/AC220V/50HZ/1KW
2	weight	900KG
3	size	(L)1000*(W)1006*(H)1650mm

7),Process indicators

No.	Describe	Specifications and requirements
1	Miss rate	≤0.1%
2	Falling rate	≤0.1%

8),Functional description

No.	Describe	Specifications and requirements
1	Protection device	Double station lamp inspection machine has two kinds of mechanical and electronic overload protection functions.
2	Control of motor speed	The main conveyor belt and rotating conveyor belt speed stepless.
3	Dome light	Dc constant current DC24V safety voltage LED cold light source crystal combination, adjustable Angle, convenient to view different specifications of bottles when uniform light; Illumination is adjustable between 0-4000lux.
4	end lamp
5	raking light	The flat mirror reflects the light from the top lamp to facilitate the inspection of different bottle bottoms.
6	auxiliary lens	According to the needs of the operation staff plane mirror, concave magnifying mirror to choose.

9),Automatic control section requirements

No.	Describe	Specifications and requirements
1	Electrical control	The main machine adopts the mechatronics program control system composed of Siemens PLC and touch screen. When overload occurs during inspection, it can stop automatically to prevent broken bottles and protect the machine.
2	Control element and motor	The main control parts shall adopt Siemens PLC, touch screen, frequency converter, Omron sensor, Schneider low-voltage electrical components and so on. Transmission motor USES Taiwan GPG motor and reducer.

10),Security control

No.	Describe	Specifications and requirements
1	Voltage control	All control wiring (secondary wiring) adopts DC24V safety voltage, and low-voltage wiring (DC24V and communication/signal wiring) is isolated from the control voltage and higher voltage in the control box. The equipment has grounding and neutral wires.
2	Leakage protection device	Adequate and adequate grounding and leakage protection.
3	Load noise	Noise level at 1m away from the device is less than 70db.
4	Emergency brake	Emergency shutdown is located in an accessible area.
5	Warning sign	All high temperature heating surface, electrical appliances, transmission parts have warning signs.

11),Other requirements

No.	Describe	Specifications and requirements
1	Specifications parts	In addition to one set of specification parts installed, one set of wearing parts will be provided free of charge.
2	Replacement of specification parts	Easy and fast replacement. At the same time provide the corresponding specification parts replacement diagram list

2,Rotary table

No.	Describe	Specifications and requirements
1	material	1, aluminum alloy profile frame, SUS304 stainless steel panel. 2. Cast aluminum support base plate by one-time casting. 3. The track and working panel are polyformaldehyde (POM).
2	power	1,Frequency conversion controller stepless speed regulation, smooth and smooth operation, no pour bottle, bottle jam phenomenon.