1 Process flow
It will be rolled into the forming area by the clamping mechanism. The mold will be heated by the preheating mold, the mold, the mold, the blow mold and the bubble forming.
The triangle knife will be cutting suppository top edge (cutting edge).
2 Filling
And one-time molding suppository for embedded type filling, filling accuracy + / - 2%, filling material barrel has electric heating insulation system, the top is equipped with a uniform mixing machine in order to make drugs, drug by high precision in VAT filling pump into the filling head, a drug through the other end of the cycle to rest after filling material barrel filling again next time.
3 Cooling design
The suppository of the whole drainage is entered into the cooling box, and the cooling box is equipped with a cold water unit.
4 Shearing
After being cooled, the solid suppository enters the sealing zone: preheating mold (preheating), sealing mould (seal), marking mould (batch number), hob (top), counting shear
Function description
1 UB-1L Full-automatic Suppository Production Line is suitable for the production of special shape such as bullet head, torpedo shape and duck bill, to meet the production of your suppository. (according to the specifications of your specifications)
2 The equipment adopts PLC programmable control and man-machine interface operation, easy operation, convenient adjustment, accurate temperature control and smooth operation.
3 The temperature sensor and microcomputer control system are used to realize high precision thermostatic control.
4 The liquid storage tank is made of 316L stainless steel, with proper volume, heat preservation and heating function, and accurate temperature control; The tank is equipped with a mixing device to ensure the homogeneity of the liquid in the VAT at any time. The reservoir can be connected with the filling mechanism through the pipe, and the liquid can be kept in circulation to ensure the fluidity of the liquid and satisfy the demand of filling.
5 The insertion type linear perfusion mechanism can be used to locate accurate, not dropping, and not hanging wall; The single-grain measurement is 0.5-5ml and the filling error is plus or minus 2%.
6 Continuous cooling design, the post-infusion suppository shell can be fully cooled and the liquid solid transformation is realized.
7 Continuous strip, continuous sealing, sealing process batch number self-printing; The sealing seal should be well sealed, with neat appearance and good value of not less than 98%.
Simple and reasonable design, convenient operation and maintenance.
Manufacturing Principle
UB-1L automatic suppository filling production line is welded flat, with no edge, slag and splash.
The whole machine is treated with reliable rust. The surface of the equipment is 304 stainless steel. It is smooth and easy to clean.
Components, accessories and motors and so on should adopt domestic and foreign premium brands.
Ensure the appearance of the equipment and smooth operation.
Safety of Equipment
The machine has sufficient safety equipment to guarantee that operators will not be harmed in the operation.
Equipment running noise is less than 70 dB (A)
Advantage of Equipment
1 High Accuracy of Filling
The injection pump body is processed by special process, so that the sealing performance between the piston and the pump body is better, and the infusion volume is more accurate. The dosages can be fine-tuned.
2 Combination structure of triangle knife and dot line knife
Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.
3 Servo transferring shearing system
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.
4 Filling parts without sticking material on the pump
The equipment filling pump has high precision, good sealing effect, smooth inner wall and good stability, so as to achieve the long-term operation without hanging wall phenomenon.
5 Stirring tank speed adjusting system
Because of the different viscosity of the drug matrix, the mixing effect cannot be fixed and the drug can be mixed before the filling, which can affect the drug content of the finished product.
6 Fractional cooling system
The cooling system adopts the latest grading cooling technology, which can be cooled and solved the phenomenon of the edge of cooled material drops and fracture when the medicine is tearing apart.
7PLC Examine system
The on-line monitoring function of PLC can be used to detect and alarm the fault self-check.
Filling parts equipped with anti-static system
Note: by filling parts molding shell before if not including the equipment because of trace drug when filling in the flowing area close to the bolt shell under the action of electrostatic force along the shell wall climbing a short level which could reach the sealing parts of the bolt, thus will affect the back of the sealing quality.
8Filling parts equipped with anti-static system
Note: by filling parts molding shell before if not including the equipment because of trace drug when filling in the flowing area close to the bolt shell under the action of electrostatic force along the shell wall climbing a short level which could reach the sealing parts of the bolt, thus will affect the back of the sealing quality.
9 Filling parts without sticking material on the pump
The equipment has high precision and good stability, so it can run without wall for a long time.
10 Sealing and Shearing 3 degrees pre-heating
Be cooled solid suppository into the sealing area: the level of preheating mold (hot) to secondary preheating mold (hot), heat sealing moulds (sealing) - > code (lot number) - hob (clip) above - counting shearing.
11 Easy operation
Control station height reasonable design, machine operation is simple.Configuration list of UB-1L
| Construction |
Name |
Remark |
FORMING
|
PVC-PE
Put film plate(supporting the brake cylinder 2 pcs) |
Pneumatic components brand:AirTAC
Cylinder stable operation, the use of
Imported seals, run lasting wear. Reticle clear and easy to tear. Triangular knife durable and reliable. |
| Film-oriented device |
Forming mold(1)
(Pre-heating,heating,forming) |
| Sandwich film running device(supporting cylinder 1pc) |
| Forming device(supporting cylinders) |
| Pressed forming device(supporting cylinder 1pc) |
| Blowing device(supporting adjustable pressure valve 1pc) |
| Forming part box body(content internal frame) |
material:aluminum,stainless steel |
| Organic glass cover |
|
| Triangle knife knife \ dotted line structure(supporting cylinders) |
Positioning accuracy, guarantee the dotted and triangular opening on the same line |
| Construction |
Name |
Remark |
FILLING
|
Filling machine (pneumatic) adjustment means (step) |
Pneumatic components brand:AirTAC Filling servo adjustment,
Simple, no wall, filling volume stable |
| Filling pump head (1 - note the plug type |
| The filling is individually fine-tuned |
| 20LMaterial barrel(stirring motor) |
| Material barrel cycle pump(supporting cylinder 1pc) |
| Filling part box vessel(content internal frame) |
material:aluminum,stainless steel |
| Organic glass cover |
|
| Construction |
Name |
Remark |
COOLING
|
Water chiller-self buy
Cooling water machine group(The user purchased) |
Power:1.5KW
Brand compressor |
| Cooling wind machine |
Self-made |
| Suppository stepping with belt system(pneumatic) |
Self-made |
| Cooling part box body(content internal frame) |
material:aluminum,stainless steel |
| Organic glass cover |
Self-made |
SEALING
|
Sealing preheat device |
Pneumatic components brand:AirTAC Lot Clear reliable, stable shear servo drive, accurate and reliable |
| Heating seal device |
|
| Production date stamping(supporting three sets cylinder) |
|
| Cut edge rolling knife |
|
| Suppository belt shearing device(servo motor) |
Schneider |
| Seal part box body(content internal frame) |
material:aluminum,stainless steel |
| Organic glass cover |
|
Audited Supplier 
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